Apr 202012
 



info

The formula used in this
calculation is from the famous Wheelers approximations
which is accurate to <1% if the cross section is near
square shaped.

L (uH) =31.6*N^2* r1^2 / 6*r1+ 9*L + 10*(r2-r1)

where…

  • L(uH)= Inductance in microHenries
  • N = Total Number of turns
  • r1 = Radius of the inside of the coil in meters
  • r2 = Radius of the outside of the coil in meters
  • L = Length of the coil in meters
Multilayer air cor inductors

NOTEThis formula applies at ‘low’ frequencies (<3MHz) using
enameled copper wire tightly wound.

Multilayer air coils Please note that the diameter is measured from center of wire trough
center of the coil and to center of the wire on the opposite side.

Inductance (L):
Coil Inner Diameter (d=2*r1):
Coil Length (l):
Wire Gauge: AWG
      
Number of Turns (N): turns
Turns per Layer: turns/layer
Number of Layers: layers
Coil Outer Diameter (D):
Wire Diameter:
Wire Length:
DC Resistance (R): Ω (at 20°C)

image

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Apr 182012
 


Info This is an popular coil geometri used in todays wireless charger circuits.
The formula used in this calculation is based on the
Harold A. Wheeler approximations
for air core flat spiral coil inductor.

…where:

  • L = inductance in μH
  • Di = inner diameter in inches.
  • s = distance between windings in inches
  • w = wire diameter in inches
  • N = number of turns

1 inch = 0,0254m=2,54cm = 25,4mm.
This formula applies at ‘low’ frequencies (<30MHz)
using enameled copper wire. Some people call it “magnet
wire”.

Click on image to enlargeFlat spiral coil inductor example

Please note that the outer and inner diameter is measured from the center of the wire.

Flat spiral coil dimensions drawing

Dimensions

Coil inner diameter (Di):
Number of turns (N):
Wire Diameter (w):
Spacing between turns (s):
Inductance (L):
Outer diameter (Do):
Wire lenght (Wl):
      

image

More about flat spiral coils

A flat spiral coil is a type of an air core inductor
usually incorporated in the primary of a tesla generator,
RFID tag, and proximity detectors. In the same category
as the flat spiral coils we have planar spiral coils,
planar square spiral coils, planar rectangular spiral
coils, planar hexagonal spiral coils and octagonal spiral
coil. Planar coils are mostly used in high frequency
applications and designed as tracks on a circuit board.

A flat spiral coil belongs to the category of air core inductors

An “air core inductor” is an inductor that does not depend upon a ferromagnetic material to achieve its specified inductance. Some inductors are wound without a bobbin and just air as the core. Some others are wound on a bobbin made of bakelite, platsic, ceramic etc.

Advantages of an air core coil:

Its inductance is unaffected by the current it carries.
This contrasts with the situation with coils using ferromagnetic cores whose inductance tends to reach a peak at moderate field strengths before dropping towards zero as saturation approaches. Sometimes non-linearity in the magnetization curve can be tolerated; for example in switching power supplies and in some switching topologies this is an advantage.
In circuits such as audio cross over filters in hi-fi speaker systems you must avoid distortion; then an air coil is a good choice. Most radio transmitters rely on air coils to prevent the production of harmonics.
Air coils are also free of the “iron losses” which a problem with ferromagnetic cores. As frequency is increased this advantage becomes progressively more important. You obtain better Q-factor, greater efficiency, greater power handling, and less distortion.
Lastly, air coils can be designed to perform at frequencies as high as 1 Ghz. Most ferromagnetic cores tend to be rather lossy above 100 MHz.

And the “downside”:

Without a high permeability core you must have more and/or larger turns to achieve a given inductance value. More turns means larger coils, lower self-resonance dur to higher interwinding capacitance and higher copper loss. At higher frequencies you generally don’t need high inductance, so this is then less of a problem.
Greater stray field radiation and pickup:
With the closed magnetic paths used in cored inductors radiation is much less serious. As the diameter increases towards a wavelength (lambda = c / f), loss due to electromagnetic radiation will become significant. You may be able to reduce this problem by enclosing the coil in a screen, or by mounting it at right angles to other coils it may be coupling with.
You may be using an air cored coil not because you require a circuit element with a specific inductance per se but because your coil is used as a proximity sensor, loop antenna, induction heater, Tesla coil, electromagnet, magnetometer head, or deflection yoke etc. Then an external radiated field may be what you want.

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Apr 172012
 


Push image to enlarge
Square planar spiral coil Hexagon spiral coil inductor Octagon spiral coil inductor Sircular spiral coil inductor
InfoThe first approximation is based on a modification of an expression developed by Wheeler; the second is derived from electromagnetic principles by approximating the sides of the spirals as current-sheets; and the third is a monomial expression derived from fitting to a large database of inductors (and the exact inductance values).
All three expressions are accurate, with typical errors of 2 – 3%, and very simple, and are therefore excellent candidates for use in design and synthesis. The thickness of the inductor has only a very small effect on inductance and will therefore be ignored.
Notes:
Fill in appropriate values in the white fields.Then push “calculate”.
1μm =0.001mm
1μm =0.00003937007874015748 inch
Number of turns (n): turns
Spacing between turns (s): μm
Turn width (w): μm
Outer Diameter (dout): μm
Calculated Inner diameter (Din) μm
Fill factor p=(Dout-Din)/(Dout+Din)
  Square Hexagonal Octagonal Circular
Modified Wheeler nH nH nH nH
Current Sheet nH nH nH nH
Monomial Fit nH nH nH nH

 

Reference:
S.S. Mohan, M. Hershenson, S.P. Boyd and T.H. Lee
Simple Accurate Expressions for Planar Spiral Inductances
IEEE Journal of Solid-State Circuits, Oct. 1999, pp. 1419-24.
For multilayer spiral pcb coils see here:
A new calculation for designing multilayer planar spiral inductors

image
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